Fractionation Plant For Palm Oil, Manufacturer, Supplier | Mectech. Dry Fractionation serves to separate by crystallisation the high melting point from the low melting point dry Glycerides. This, infact, is a physical modification of the palm oil and is highly sensitive to temperature variation of the liquid at any moment of the process. Our bio-diesel system is an innovative technology which can use different kinds of fresh vegetable oils (e.g. sunflower, rape seed oil, palm oil) but also used vegetable oils and fats.
Salient features of MECTECH's Crystallizers for palm oil dry fractionation: Large heat transfer area with regard to the oil charge in the Crystallizers i.e 10 sqm. per ton of oil. Biodiesel Plant Manufacturer, Supplier & Exporter | Mectech. Bio-diesel plant manufacturing in technical collaboration with Green Fuels Limited (UK, Germany). Our bio-diesel system is an innovative technology which can use different kinds of fresh vegetable oils (e.g. sunflower, rape seed oil, palm oil) but also used vegetable oils and fats. There is no need for any technological or process modification if another input material will be used.
The change from fresh vegetable oils to waste oils and vice versa can be done during normal operation; there is no need for a shutdown of the system. Only the software of the automatic process control has to be adjusted to the new input material. The bio-diesel plant manufacturing system is able to use different cold- and hot pressed fresh vegetable oils as well as pre-treated used vegetable oils. It has to be pointed out, that used vegetable oils and certain fresh oils like palm oil only can be used for the production of so-called “summerbiodiesel” because the winter stability can not be ensured yet. Fatty Acid & Glycerine Plants Manufacturer, Supplier & Exporter. Fatty Acids Distillation plant is broadly divided into three main section. vis. de-gasification, pre-cut system and main distillation system. These main process section are supported for optimum cooling based on thermostatised water system.
Crude fatty acids from battery limit is filtered, pre-heated and admitted to the de-gasifying unit operating under vacuum, where it is dried and de-gasified. Crude fatty acids, from de-gasifier is heated in thermic fluid exchanger and fed to the pre-cut column. The pre-cut column operates under vacuum and is composed of various section; starting from bottom, the main sections are vaporization section, Two sections of distillation packing bed, pump-around section and scrubbing section.
From bottom of the column, the product is sent to Fatty Acid Distillation column. Lecithin Plant Manufacturer, Supplier & Exporter | Mectech. Physical Refining Plant Manufacturer, Supplier & Exporter. Castor Oil Processing Plant, Castor Oil Derivatives | Mectech. Vegetable Oil Refinery Plant Manufacturer, Supplier & Exporter. The inherent harmful factors for human consumption like free fatty acids (FFA), gums, sediments, odoriferous and colouring materials present in crude oils are removed completely to make the oil edible.
MECTECH takes special care in all the stages and after undergoing the process of neutralisation, bleaching and deodorisation, the oil is safe and fit for human intake. Degumming / Neutralization Degumming is a process of removing phospholipids to improve its physical stability and facilitate further refining. Phospholipids can lead dark colored oil and they can also serve as precursors of oil off -flavor. Mectech follows different type of degumming processes. Continuous Bleaching “Bleaching” is a process of selective removal of pigments and impurities by the physical and chemical interaction of an adsorbent with an oil or fat to improve its quality. This process refers to the art of removing : Color pigments, Dirt, Trace metals, Removal of polycyclic Aromatic compounds, Phospholipids.
Hydrogenation - Mectech Process Engineers Pvt. Ltd. Hydrogenation is the process to change the physical characteristics of natural fats and oils. Hydrogenation of vegetable oils involves the addition of hydrogen, in the presence of a Nickel catalyst, to the carbon-carbon double bonds present in the fatty acid chains. Salient features: High degree of Auomization to control flow, temperature and pressure in Autoclave ensures selective hydrogenation and excellent quality product. 100% reproducibility of product is ensured. Almost zero steam consumption for heating. Steam is needed only once for the first charge of oil while starting the plant operation. Interesterification can be defined as a redistribution of the fatty acid moieties present in a triglyceride oil over its glycerol moieties.
Interstification is the process of re-arranging the fatty esters within and between tri-glycerides resulting in the most cases a change in the physical properties of the oil / fats. Solvent Extraction Plant - Mectech Process Engineers Pvt. Ltd.