Pallet Rack Systems: Standard measurements of pallets in the United States. Pallet Rack Systems: Standard measurements of pallets in the United States You might be accustomed to seeing one size of pallet on the pallet rack in your facility, but pallets come in countless shapes and sizes. According to John W. Clarke in his study “Pallets 101,” almost 500 million new pallets are produced in North America every year, and almost 2 billion pallets are in use at any given time. As a matter of fact, there are so many pallets in use that warehouses often find a need to install special pallet storage rack to handle the empty, loose pallets that would otherwise litter the warehouse floor. While about 40 percent of pallets are tailored in size for specific customers, the remaining 60 percent of pallets come in one of these standard sizes (all measurements are in inches, length and width):
The Pallet Playhouse. Wooden Pallet Projects. Palatable Woodworking Projects. How to Build a Picnic Table Out of Pallets — Ana White. PDF version How to make a kid's picnic table from a pallet. Recycle what would have been trash into a very useable and cute table. Have you ever been at the point in your life when there is no extra money? When you need something positive, some growth in your life, but you are saving (or just barely breaking even)? Don't let that get in the way of your ability to be creative. When Janae first shared this pallet picnic table on our Facebook Fan Page, I was equally impressed with how cute the table was AND her ability to be creative without spending much money. Here is from Janae: I thought about taking pictures as I was going, but I was trying to work with my son's nap schedule and didn't have extra time.
I found a few pallets for free on craigslist. Image from Janae You can see how to build your own pallet shelves for pretty much free here. So anyway, I made this picnic table out of 2/3rds of a pallet, some scrap 2x4s I found, and one or two new 2x4s stud length. Image by Janae. Starving the Monkeys™ Screws The biggest single decision you can make which influences success or failure when working with pallets is the choice of fastener. The only logical choice of fastener for most pallet projects is to use screws throughout. Shown to the right is a selection of screws we use frequently. The first two screws (A and B) are drywall screws. We use these extensively throughout our pallet projects, with about a 10:1 ratio favoring the smaller to the larger.
Screw B is a #6x1-5/8" coarse pitch drywall screw. Screw C is a #7x1-5/8" deck screw, and is used in those applications for which you want a little more holding power than the longer drywall screw. Screw D is a #8x3" deck screw. Screw E is a #9x3-1/2" deck screw. Screwconomics Screws are cheap. Plus, if your project rots away, you can recover most of the screws and use them again. Whenever I'm at an auction, estate sale, garage sale or flea market, I look for drywall screws and deck screws.
Pilot Holes If in doubt, drill away!